
This Chili-Lime Popcorn Trail Mix is my answer to snack cravings during movie nights or a busy afternoon when plain popcorn feels dull but you want something lighter than chips. It is crunchy salty tangy a touch spicy and just a bit sweet for balance. Tossing homemade popcorn with roasted nuts and chili lime seasoning delivers the best of all worlds in every handful.
I whipped up this recipe for a family road trip and everyone loved it so much the container was empty before we got out of town. Now it is my signature party mix.
Ingredients
- Popcorn kernels: fresh kernels yield the crunchiest popcorn air pop or stovetop works best for flavor control
- Raw almonds and cashews: these nuts toast up beautifully and bring rich texture pick ones that are whole and unsalted for best results
- Pumpkin seeds: they add a roasty crunch and extra nutrition choose green pepitas to compliment the mix’s color
- Dried cranberries: the chew and sweetness contrasts the spicy seasoning look for plump soft berries with bright red color
- Chili powder: brings smoky spice choose a blend for mild heat or go bold with ancho or chipotle
- Fresh lime zest and juice: brightens everything only zest unwaxed limes and use juice right before tossing
- Maple syrup: binds everything lightly and adds depth pick pure maple syrup for best results
- Olive oil: helps the seasoning stick and adds richness use a fresh bottle for the cleanest taste
- Sea salt: balances flavors and sharpens the zest opt for flaky finishing salt when serving
Instructions
- Pop the Popcorn:
- Start by popping the kernels. Add two tablespoons oil to a large heavy pot over medium heat. Drop in three test kernels and cover. When they pop add one third cup popcorn kernels and cover again. Shake the pot gently every few seconds to keep from burning. When popping slows to a few seconds between pops remove from heat and uncover immediately to release steam.
- Toast the Nuts and Seeds:
- Heat a big skillet over medium low. Add the almonds cashews and pumpkin seeds. Toast them stirring every minute for five to seven minutes until fragrant and golden brown. Keep an eye on the pan so nothing burns. Transfer immediately to a large bowl with the popcorn.
- Make the Chili-Lime Seasoning:
- While nuts toast zest one large lime and squeeze for two tablespoons of juice. In a small bowl whisk together the chili powder lime zest lime juice maple syrup olive oil and sea salt. The maple syrup should blend into the oil for a thick red dressing.
- Toss and Bake:
- Pour the chili lime mixture all over the popcorn and nuts. Stir gently but thoroughly to coat every piece. Pour the mix onto a large parchment lined baking sheet. Bake in a 300 degree oven for ten minutes stirring halfway through. This step really sets the flavors and crisps up the popcorn.
- Add the Dried Fruit:
- When the mix comes out of the oven sprinkle in the dried cranberries and toss again. Let it cool completely on the baking sheet so everything crisps and sets. Once cool break apart any clumps and store in an airtight jar.

I have had the most fun letting each of my kids pick their own favorite add ins like coconut flakes or dark chocolate chips. The lime zest is the star for me it makes the whole mix taste sunny and bright every single time.
Storage Tips
Store completely cooled trail mix in a large jar or zip top bag at room temperature. Humidity is the enemy so keep it away from steamy kitchens. For longer crunch you can refrigerate it but let it come to room temp before serving for best flavor.
Ingredient Substitutions
This mix works with whatever you like or have on hand. Try walnuts pecans or peanuts instead of cashews and almonds. Sunflower seeds make a good pumpkin seed substitute. If you do not have maple syrup use honey or agave. For a citrus change try orange zest instead of lime.
Serving Suggestions
Pack this trail mix for hikes or picnics it does not get soggy. Pour into small bowls for game day snacks or add it to lunch boxes as a crunchy side. For a more decadent treat scatter white chocolate chips or a few chunks of candied ginger into the cooled mix.
Cultural and Historical Context
Popcorn came from ancient grains enjoyed by Indigenous communities in the Americas before it became a movie snack. Trail mix has roots in hiking and traveling snacks designed to last long journeys. Chili and lime blends are treasures from Mexican street food which inspired this zesty twist.
Seasonal Adaptations
In summer add little dried pineapple pieces for a tropical flair In fall swap cranberries for dried apples and add a pinch of cinnamon to the seasoning In winter include roasted pumpkin cubes or sprinkle a bit of smoked paprika for cozy vibes
Success Stories
I make huge batches of this snack mix for our neighborhood block party and it always disappears before sundown. Cousins tell me they crave it after our annual camping trip so now I tuck bags of it into our gear for every hike.
Freezer Meal Conversion
If you want to prep ahead make a double batch and freeze half in a zipper bag. It keeps flavors fresh for up to two months and thaws quickly on the counter. No need to re crisp just let it reach room temperature and it tastes like it was baked that day.

Give this signature mix a try at your next gathering for a zesty snack that everyone will love. Store leftovers for a week and you’ll have crunch on demand.
Answers to Recipe Questions
- → What type of popcorn works best?
Air-popped or stovetop popcorn holds flavor well and keeps the mix crisp for longer.
- → Can I adjust the level of spiciness?
Yes, increase or decrease chili powder to control heat, or add a pinch of cayenne for extra kick.
- → What nuts pair well in the mix?
Pepitas, almonds, peanuts, or cashews provide crunch and complement the chili-lime seasoning.
- → How long does this snack stay fresh?
Store in an airtight container for up to one week to maintain freshness and crispness.
- → Is it possible to add dried fruit?
Absolutely! Dried cranberries, cherries, or mango add a sweet balance to the tangy mix.
- → How can I ensure the seasoning sticks?
Toss warm popcorn with a touch of oil or melted butter to help chili-lime flavor adhere evenly.